Dear Customers:

Please be informed that our company will be closed from Jan.20th,2022 to Feb.08th,2022 for Chinese Lunar New Year holiday. Normal business will resume on Feb.09th,2022.

We would like to express our heartiest thanks for your great support and cooperation in the past year.

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May your business grow and expand every day. Wish you the very best for the New Year.

Happy Chinese New Year.

Skyline Composites

Known as Chevron board or Andy board, or referred to as Sintra board, Foamex, PVC foam as well,

PVC foam board comprises the chemical composition of Poly Vinyl Chloride, light calcium carbonate, foaming agents, etc. It can be used for both indoor and outdoor applications.

PVC foam board is manufactured through a series of production processes. Next, we will introduce the PVC foam board’s production principle and process flow.

Raw material mixing includes two steps: cold mixing and hot mixing. After weighing the PVC resin and various auxiliary materials, put them into the hot mixing pot to stir evenly and automatically put them into the cold mixing pot to mix and cool. After cold mixing, the materials are sieved by the screening machine and stored. The powdered material enters the extruder from the hopper on the extrusion line, with the continuous forward movement and the temperature change in the extrusion process. The material slowly changes from solid to viscous flow state, and the foaming agent decomposes. Due to the high pressure in the extruder and die, the gas released from the decomposition of the foaming agent dissolves into the PVC melt under high pressure. After PVC melt is extruded from the die, the gas dissolved in the melt expands and foams rapidly due to the sudden loss of pressure of the melt. It immediately enters the calibration units for cooling and calibrating and then enters the water tank for further cooling. Finally, the product is cut into a certain length after passing through the haul-off machine.

Production process flow:

In China, PVC foam board is mainly produced by domestic PVC skinned foam board production lines. Its production process is as follows:

Raw material allocation – mixing by high-speed mixer – extrusion by extruder – foaming – cooling and calibration – spraying cooling – haul-off – cutting – stacking – Inspection – warehousing of finished products.

KT board is a new material made of polystyrene (PS) PS particles through foaming to form board core and surface lamination. The board body is straight, light, not easy to deteriorate, and easy to process. It can directly mount photo pictures and adhesive back stickers on the board. It is widely used in signboard production, corporate culture wall advertising, display and promotion, advertising design, and packaging. Its material is light, flat, easy to process, and low cost. The standard size is 1.22m wide and 2.44m long.

Nowadays, with the development of society and the improvement of people’s living standards, KT board is often used in indoor layout, especially suitable for office layout, such as large-scale KT board decorative painting.

In addition, the KT board is widely used in indoor and outdoor advertising, especially for large-scale unified publicity activities.

 Whether the KT board is used outdoors or indoors, it usually depends on relevant combined materials and fabrication processes. Indoor KT board advertising printing is generally printed with an indoor photo back glue, laminated with matt film or glossy film, mounted on one side or double sides of the KT board with a cold mounting machine, while those placed outdoors are generally printed with outdoor photo self-adhesive, laminated with matt film or glossy film, which can also be mounted on one side or double sides of the KT board with a cold mounting machine.

Regarding the price of KT board printing, it is relatively more favorable compared with that of PVC foam board, and the printing effect is remarkable. However, KT board printing is suitable for short-term use. If used for a long time, it is easy to blister due to the reasons of the board texture itself and the change of weather. We suggest replacing the KT board with a PVC foam board for long-term use.

Reasons for blistering of KT board

Bubble phenomenon: after mounting the photo picture on the KT board, the picture film is arched to form bubbles.

Bubble cause:

  1. The ripening period of the foam core is short.
  2. The PS film on the board surface is too thin.
  3. The glue on the back of the picture reacts with the PS film.
  • The environment is too hot and cold, and the temperature difference between day and night is too big.

At present, most advertising production uses acrylic and PVC materials, which are recommended every time you go to advertising companies.

In fact, these two are the most commonly used primary materials. They are mainly used for mounting pictures on the surface and engraving for modeling.

Engraving mainly involves PVC and foam boards. PVC specifically makes characters and models, and foam board mostly makes some indoor signs, custom shapes, display panels, etc.

So what is the difference between foam board and PVC foam board?

KT board

1. Different materials:

PVC is a plastic material, and the foam board is a foam material.

PVC foam board: the main component is polyvinyl chloride. Foam board: mainly composed of polystyrene.

The foam board material is a foam board, the inner foam is foaming, and the outer layer of the sheet is very light, and the price is low.

Because the core is too soft (the foam is flat), it is not suitable to make complex models and shapes, so it is not suitable for complex sculptures.

Of course, you can do it carefully with a manual knife, but the effect is obvious. The result is not as good as that of PVC foam board.

 The Foam board is not sunscreen and waterproof. In case of exposure to the sun and rain, the surface will blister and deform, which will affect the image surface quality.

 Foam board is easy to cut and install, but the surface is relatively fragile, and it is easy to leave traces when it is accidentally touched.

PVC is foamed with plastic inside and PVC veneer outside. Due to its high density, the weight is 3-4 times heavier than foam board. Of course, the price is also 3-4 times higher,

The hardness is relatively high. A good PVC foam board can’t be pinched with your fingers. It’s terrific to use this to make complex models and fine carving.

Secondly, PVC is sunscreen and waterproof and will not deform in case of exposure and rain.

PVC also has the characteristics of fire and heat resistance. It is mainly used to replace wood as a fireproof material.

The surface of the PVC foam sheet is very smooth, has high hardness, and not easy to scratch.

2. Different use-values:

PVC foam board is more widely used and has better material characteristics. PVC foam board is relatively rigid and much heavier than foam board. Due to the high density of PVC, the weight is 3-4 times heavier than foam board. Of course, the price is also 3-4 times higher. Some PVC prices are even more than + 5-10 times higher than foam board.

3. Different application ranges:

Foam board is mainly used for indoor short-term advertising displays. It works as a backboard for stickers, PP paper with mounted and printed pictures.

The main reason is that the material of the foam board is light and easy to install.

PVC is generally used for outdoor medium and long-term advertising display.

 Foam board is mainly used in the indoor sign industry, DIY production (especially aircraft model production), and cosplay props.

PVC is mainly used for outdoor billboards, site signs, etc. It can also be used indoors, such as signs and placards in harsh environments such as workshops and plants.

Other uses: PVC is more used for laser engraving characters and various cultural walls and background walls, mainly for long-term use.

Foam board is used for various special-shaped labels, hands-up cards, and supermarket personality cards, primarily for short-term display.

How to select:

The scratch resistance and durability of PVC foam boards are better than that of foam boards. However, the cost of PVC foam board is much higher than that of foam board. Therefore, which one to choose depends on the cost control, use scenario, and time limit.

4. Summary:

  1. PVC is a plastic material, and foam board is a foam material.
  2. PVC material is rigid and suitable for machine engraving. Foam board material is brittle and can not stand machine engraving, but it is ideal for manual engraving.
  3. Both PVC board and foam board can be used to mount the picture. PVC board is used outdoors, foam board is used indoors, PVC board can be used for a long time, and foam board is used for a short time.
  4. PVC board has high hardness and is not easy to cut by hand. Foam board has low hardness and can be cut by hand.
  5. PVC has strong scratch resistance, and the foam board is fragile, which is easy to produce scratches.
  6. PVC has strong durability and is suitable for long-term use. Foam board has weak durability and is ideal for medium and short-term use. (within 1-2 years).
  7. PVC board is suitable for outdoor use, and Foam board is ideal for indoor use.
  8. PVC is heavy and needs to be reinforced. Foam is light and easy to install.
  9. The price of PVC is 3-4 times the price of PVC board (also 3-4 times the weight). Better PVC is more than 5-10 times.
  10. PVC also has the characteristics of fire and heat resistance. It can replace wood and be used as a fireproof material.
  11. PVC is more used for CNC engraving characters and various cultural walls and background walls, which are mostly used for a long time.
  12. Foam board is used for various special-shaped labels, hands-up cards, and supermarket personality cards, primarily for short-term display. Foam board is not weatherproof and waterproof. In case of exposure to the sun and rain, the surface will blister and deform, which will affect the image surface quality. PVC board is weather-resistant and waterproof and will not twist in case of exposure and rain.

PVC furniture board has the characteristics of anti-corrosion, moisture-proof, mildew-proof, low water absorption, drilling, sawing, routing, easy to thermoforming & hot bending, and so on. It is widely used in furniture, cabinet, bath cabinet, exhibition frame board, box substrates, indoor and outdoor decorations, building materials, chemical industry, and other fields.

PVC furniture board refers to the skin foaming board with PVC as the primary raw material, which can be made into PVC products according to the design and processing of wood furniture. The surface can be printed, embossed, laminated, with features of flame-resistant, moisture-proof, acid and alkali resistance, and long application life.

Product performance and advantages: 

  1. waterproof, flame retardant, acid and alkali resistant, mothproof, lightweight, heat preservation, sound insulation, shock absorption
  2. It has the same processing as wood, and its processing performance is far better than wood
  3. It is an ideal substitute for wood, aluminum, and composite board

Application areas: 

  1. cabinet board, cabinet decoration, kitchen decoration.
  2. Bath cabinet board, bath cabinet decoration, bathroom decoration.
  3. Furniture board, bedroom furniture, living room furniture, bed board, bookcase board, wardrobe board.

The prospect of PVC furniture board

At present, the PVC industry is developing rapidly all over the world with broad prospects. All countries are optimistic about the potential of PVC and its benefits to the ecological environment. PVC is proving to the world that its role and status can not be replaced by any other products with its superior and unique properties. Social development needs it and environmental protection needs it. It is the inevitable trend of the progress of human civilization.

At a time when the PVC industry is booming all over the world, however, it is a pity that the market share of PVC furniture materials (including cabinets) in our country is less than 10%. Many consumers have not even heard of PVC as a furniture material, let alone know what PVC is. When German people have treated PVC as a high-grade, non-toxic, and pollution-free environmental protection material, why our Chinese domestic market share is still so small? Of course, there is the problem of consumption level, but it is mainly related to our consumers’ lack of correct understanding of PVC. It hindered the large-scale PVC furniture production. I believe that through the joint efforts of our companions and the maturity of the market, the PVC industry will surely reach a new level in the field of furniture.

PVC foam board: with the characteristics of anti-corrosion, moisture-proof, mildew proof, low water absorption, drilling, sawing, routing, easy to thermoforming, hot bending processing, etc., it is widely used in furniture, cabinet, bath cabinet, exhibition frame board, box core layer, indoor and outdoor decoration, building materials, chemical industry and other fields, advertising, printing, silk screen printing, spray painting, computer lettering, Electronic instrument products packaging and other industries

PVC rigid plastic board: it has excellent corrosion resistance, insulation and specific mechanical strength; After secondary processing, it can be made into the sulfuric acid (hydrochloric acid) tank (tank); Medical empty needle frame, chemical process frame; Water tank in public toilets; Processing products template, decorative plate, exhaust pipe, equipment lining, and other special-shaped products, containers. It is an ideal choice for chemical, building materials, decoration, and other industries.

Skyline Composites provides two excellent product models to meet modern furniture production: Celuka PVC Foam Board- High Density and WPC (wood plastic composite ) foam board

Call us and ask for more PVC and WPC furniture board details.

KT board is a kind of plate-like material made of polystyrene. The PS material particles are foamed into a board core and pressed by surface coating. KT board is light, not easy to deteriorate,and convenient for subsequent cutting and processing. It is widely used in advertising display, architectural decoration, cultural publicity walls,and packaging. The traditional KT board adopts film coating and board coating process, which has high labor and time cost. The difference is that UV flatbed printer brings different production methods to KT board processing.

At the earliest stage, KT board was divided into hot board and cold board. Now it is generally divided into PS film surface KT board, paper surface KT board, and PVC film surface cold-pressed KT board. KT board is widely used in indoor and outdoor publicity. Besides exhibitions, it is also applied in the construction and home decoration industry, such as KT board decorative painting. UV flatbed printer is a fantastic tool for printing decorative pictures, which is also suitable for KT board printing.

UV flatbed printers can print patterns directly on KT board. They save many traditional processes and significantly shorten the production time. They are especially suitable for small orders requiring changeable pictures and texts and can quickly respond to customer needs. In addition, the UV printer with a Ricoh nozzle and white color varnish scheme can also achieve oil painting like a three-dimensional relief effect.

For KT board printing, besides photo mounting and direct printing by UV flatbed printer, there are also devices with dual characteristics of UV curing and photo, such as “Mr. board”, which can also reach a printing speed of more than 40 square meters per hour. Of course, the needs of customers are always different. For advertising processing users requiring higher printing speed and printing needs of multiple materials and shapes, UV printers may have more advantages in versatility and capacity improvement.

The UV printing solution of KT board is to print patterns directly on KT board through UV flatbed printer. Through UV flatbed printer, processors can complete both large orders and small orders quickly. For users with small batch orders, delivery on the same day can be realized.

KT board UV flatbed printer adopts G5 nozzle, which can print 3D relief effect through the color configuration of color + white + varnish.

As one of the primary materials of the current media, KT board is suitable for medium and short-term advertising production with high-quality requirements and will not be deformed when used as poster board, writing board, promotion display board, etc. The solution of KT board UV printer not only brings different production modes for KT board advertising production but also gives advertising manufacturers a  new choice.

Foamboard, also known as foam core, is one of the most cost-effective and backing materials used in mounting art. It is made of polystyrene foam, covered with paper or plastic on both sides, making PS foam the core of the sandwich. This material is usually white, but the manufacturer also offers black or other colors. Product thickness is generally 1 / 8 or 3 / 16 inch (0.3 or 0.5 cm) thick. The normal size is 4x8ft.

Pins and pins can puncture the surface of the foam board. This material is light and robust. Foamboard is ideal for making large works of art or posters because it adds too little weight to the whole work. Its rigidity stabilizes paper art, but it is not the real archival material. Polystyrene foam will be decomposed over a long period, and the by-product of this decay may be acidic and accelerate the aging of its framed art.

Foam boards can be used as disposable bulletin boards. Foam panels can be purchased in large areas, making it the second-largest exhibition board for school projects and science exhibitions. By sticking the white artist tape to the connection on one side, three large boards can be hinged together to form a three-fold or triple display screen. Fabrics can be used in creative projects based on foam panels and can be perforated with pins or pins. Foam boards can make a good disposable bulletin board, which costs only a small part of the soft board. When there are too many pinholes on the surface to be reused, throw it away and buy a new board.

The surface of the foam board is smooth enough, and the dry-erase mark can also be used to make a temporary whiteboard. We can creat one piece of general indoor bulletin board/whiteboard via the easy-cutting by a razor. It accepts paint and felt tip marks, and the fabric can adhere to its surface. For these properties, foamed plastic boards have become the building materials chosen by modelers. If your promotion project needs a castle city model, or your action star pilot needs a space terminal, this material, a knife, paint, and glue can create background and props for your specific needs. People usually use Foam boards for model making.

Therefore, the foam board is widely applicable in advertising display and promotion, aircraft model, architectural decoration, culture and art, packaging, etc. In our daily life, we often use simple foam promotion boards, exhibition boards, corporate culture walls, or party-building walls to make foam panels.

PVC Wood Plastic sheet has better tensile strength, flexural strength, flexural modulus, and impact strength compared with other sheets. The reason is that there is a strong chemical reaction ability between lignin and PVC, that is, between proton donor and acceptor. In addition, the interaction between carbonyl groups on lignin molecules and hydrogen atoms on PVC molecules or between hydroxyl functional groups on lignin molecules and chlorine atoms on PVC molecules is conducive to the improvement of mechanical properties.

At present, the application of wood-based panels is mainly in the interior decoration and furniture industry. The wood-based panels used are mainly plates with urea-formaldehyde resin as the adhesive ( Such as particleboard, medium-density fiberboard, plywood, etc.). Compared with these traditional wood-based panels, wood-plastic panels mainly have the following advantages and characteristics:
Firstly, Urea-formaldehyde resin is not used in the production of wood-plastic composites. There is no release of formaldehyde adhesives. This formaldehyde-free product is in line with national environmental protection policy. They are really environmentally friendly materials for human health, which is incomparable to ordinary wood-based panels.

Secondly, PVC Wood Plastic Composites have characteristics of water resistance, wear resistance, corrosion resistance, moth resistance, self-extinguishing when leaving the fire. They have the processing characteristics of wood and plastic. Therefore, under different process conditions, the strength properties of Wood Plastic Composites will be significantly improved so that they can be used on occasions with high strength requirements.
Finally, wood chips, straw, waste paper, and other wastes can be used as lignin in Wood-Plastic Composites. Recycled waste thermoplastic resin can be used as plastic so as to achieve waste recycling. It has crucial environmental protection significance.

When using a UV flat-panel printer to print some materials, the problem of low adhesion of UV ink to a substrate is sometimes caused by the instantaneous drying of UV ink. This article is to study how to improve the adhesion of UV ink to substrate.

Corona treatment

It has been found that corona treatment is an effective method to improve the adhesion of UV ink! The positive and negative electrodes of the corona device are respectively connected to the ground and the induced air nozzle. The high voltage and high cycle wave is used to make the electric shock molecules eject from the induced air nozzle and accelerate to the positive electrode with high-energy free electrons. In this way, the polarity of the non-absorbent material can be changed. It increases surface roughness and strengthens the combination ability with the ink, finally reaches the purpose of achieving the proper UV ink adhesion and improving the adhesion fastness of the ink layer.

The surface tension stability of corona-treated materials is poor, and the corona effect will gradually weaken as time goes on. Especially in an environment with high humidity, the corona effect will reduce faster. If a corona-treated substrate is used, it must cooperate with the supplier to ensure the freshness of the substrate. Common corona treatment materials include PE, PP, nylon, PVC, pet, etc.

UV ink adhesion promoters

In many cases, cleaning the substrate with alcohol will improve the adhesion of UV ink on the substrate. If the adhesion of the substrate to UV ink is inferior or the product has high requirements for UV ink adhesion, the primer / UV ink adhesion promoter to promote UV ink adhesion can be considered.

After the primer is applied to the non-absorbent substrate, the adhesion of UV ink improves and achieves the ideal adhesion effect. Unlike corona treatment, chemical primer materials do not contain non-polar oil molecules, which can effectively eliminate the instability of the corona effect caused by the migration of such molecules. However, the application scope of primer is selective, and the result is better for substrates such as glass, ceramics, metal, acrylic, and pet.

UV ink curing degree

Generally speaking, when the UV ink is not fully cured, we can observe the poor adhesion of UV ink on the non-absorbent substrate. To improve the curing degree of UV ink, we can start from the following aspects:

1) Increase the power of UV curing lamps.

2) Reduce printing speed

3) Extend the curing time.

4) Check whether the UV lamp and its accessories work regularly.

5) Reduce the ink layer thickness.

Other methods

Heating: in the screen printing industry, it is recommended to heat the substrate before UV curing when printing on the substrate that is difficult to adhere. After heating with near-infrared light or far-infrared light for 15-90 seconds, it can strengthen the adhesion of UV ink on the substrate.

Varnish: if the UV ink still has adhesion problems on the substrate after adopting the above suggestions, a layer of protective varnish can be coated on the surface of the print.

Cutting: if there is only an adhesion problem during cutting, it is recommended to cut the substrate to the required size before printing. The cutting edge of the cutting tool must be sharp. A rotary cutter will cut better than ordinary straight blade scissors.

What is PUR hot melt adhesive?

I believe this question will confuse some people who have entered the furniture industry for a short time. As a professional processing manufacturer of PUR lamination, We would like to share with you what is PUR hot-melt adhesive, the conventional application and its use characteristic.

The full English name of PUR hot melt adhesive refers to reactive polyurethane hot melt adhesive. During the lamination process, the PUR adhesive will go through several chemical reaction. The Solid PUR is firstly heated and then contact the moisture in the air. After the chemical reaction and curing process, and It forms stronger bonding between the two different materials. PUR has a highly flexible and strong adhesion, and is suitable for a wide range of regional climates.

In the curing reaction of PUR hot melt adhesive, water molecules are involved, and the bonding effect of the finished product is excellent. It has high bonding strength for various non-metallic and special materials. It has the properties of irreversibility, temperature resistance and water resistance.

PUR is innocuous, it does not contain Benzen, Formaldehyde or solvents, and does not produce harmful substance release during lamination. It leaves no residue on the finished products.

PUR hot melt adhesive Lamination

PUR machine production line is suitable for laminating different materials on the surface of various plates. Its hot roll is coated with reactive hot melt adhesive (PUR) on the surface of the plate. The surface base material and the substrate are aligned and overlaid, and hydraulic back pressure is applied to achieve the bonding effect instantly. Its glue has high adhesion, cold resistance, high-temperature resistance, waterproof, environmental protection and other characteristics.

Application: At present, the conventional applications of PUR hot melt adhesive are as follows: Flat panel lamination, cladding layer and edge sealing.

Substrate material: PVC foam board, density board, multilayer board, solid wood board, wood plastic board, glass magnesium board, aluminum-plastic board, plywood, particleboard, etc
Surface laminate material: PVC film (high gloss, Matt), PP film, acrylic sheet, HPL, aluminum sheet, PET, PETG, wood veneer, etc.

Adhesive: Moisture-curing reactive polyurethane hot-melt adhesive

As the solvent-free adhesive, PUR will not volatilize and emissions any solvent during the whole compound process. Therefore, the long drying tunnel is unnecessary when using PUR. It is truly environment-friendly and non-toxic adhesive.

With the global awareness of environmental protection, many counties improve the regulations of environmental supervision. Over the last ten years, solvent-free laminating technology in the European and the North American market has occupied an important place; Meantimes, the demand for PUR lamination is also increasing year by year.
As a professional processing factory of PUR lamination, Skyline Composites provides the best and the most convenient solution for your laminated board project.

Please call and email us for more details.